Production and Packaging

Material Components

DAYA shower tray made of composite material. 93% of the components are resin and mineral fillers.

72%

Calcium carbonate

5%

Gelcoat

1%

Curing agent

1%

Catalyst

21%

Unsaturated Polyester Resin

Process Of Production

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Step 1

Mould

Before production, we should check if the mould has any defect and then brush the grease on the back of the upper mould. (Function of grease: make it easier to clean the spilled injecting materials.

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Step 2

Spraying

Spray gel-coat on the mould. After spraying gel-coat, we should check whether the gel-coat was damaged or not and if thickness of gel-coat is qualified. Then put the tray into the industrial oven to dry the gel-coat.

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Step 3

Injecting

After drying the gel-coat, combine the mould and inject resin material into the mould. Then wait for the material to be congealed.

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Step 4

Trimming

When the shower tray has been shaped we can do the cutting. Place the tray horizontally and then cut the leftover material off by cutting machine.

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Step 5

Polishing

The shower tray will be sent to the area for polishing after cutting. Brush wax on the polishing machine and then polish the surface of the tray evenly.

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Step 6

Inspection

Our strict QC department checks the shower tray if deformed or not. If it’s qualified, then clean the surface and the back side of the tray.

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Step 7

Packaging

The shower tray will be delivered to packaging department for packing after it is checked qualified completely.

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