DAYA shower tray made of composite material. 93% of the
components are resin and mineral fillers.
72%
Calcium carbonate
5%
Gelcoat
1%
Curing agent
1%
Catalyst
21%
Unsaturated Polyester Resin
Process Of Production
Step 1
Mould
Before production, we should check if the mould has any defect and then brush the grease on the back of the upper mould. (Function of grease: make it easier to clean the spilled injecting materials.)
Spraying
Spray gel-coat on the mould. After spraying gel-coat, we should check whether the gel-coat was damaged or not and if thickness of gel-coat is qualified. Then put the tray into the industrial oven to dry the gel-coat.
Step 2
Injecting
After drying the gel-coat, combine the mould and inject resin material into the mould. Then wait for the material to be congealed.
Step 3
Trimming
When the shower tray has been shaped we can do the cutting. Place the tray horizontally and then cut the leftover material off by cutting machine.
Step 4
Polishing
The shower tray will be sent to the area for polishing after cutting. Brush wax on the polishing machine and then polish the surface of the tray evenly.
Step 5
Inspection
Our strict QC department checks the shower tray if deformed or not. If it’s qualified, then clean the surface and the back side of the tray.
Step 6
Packaging
The shower tray will be delivered to packaging department for packing after it is checked qualified completely.
Step 7
Material Components
DAYA shower tray made of composite material. 93% of the
components are resin and mineral fillers.
72%
Calcium carbonate
5%
Gelcoat
1%
Curing agent
1%
Catalyst
21%
Unsaturated Polyester Resin
Process Of Production
Step 1
Mould
Before production, we should check if the mould has any defect and then brush the grease on the back of the upper mould. (Function of grease: make it easier to clean the spilled injecting materials.)
Step 2
Spraying
Spray gel-coat on the mould. After spraying gel-coat, we should check whether the gel-coat was damaged or not and if thickness of gel-coat is qualified. Then put the tray into the industrial oven to dry the gel-coat.
Step 3
Injecting
After drying the gel-coat, combine the mould and inject resin material into the mould. Then wait for the material to be congealed.
Step 4
Trimming
When the shower tray has been shaped we can do the cutting. Place the tray horizontally and then cut the leftover material off by cutting machine.
Step 5
Polishing
The shower tray will be sent to the area for polishing after cutting. Brush wax on the polishing machine and then polish the surface of the tray evenly.
Step 6
Inspection
Our strict QC department checks the shower tray if deformed or not. If it’s qualified, then clean the surface and the back side of the tray.
Step 7
Packaging
The shower tray will be delivered to packaging department for packing after it is checked qualified completely.
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